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Sewing
Tutorial:
14th Century Frilled Fillet for use with a Barbette

The frilled or ruffled fillet can be seen in medieval
art in the early 14th century, usually pre-1350s and not
later. It is worn with the basic gown or cote, never a fitted kirtle.
There are a number of types
of fillet, ranging from plain and unfrilled, frilly and pleated-looking.
Their exact manufacture is unclear as there are no existing ones,
so all we can do is make them with techniques which are known from
materials which were used. It is always worn with a barbette
(the under chin strap.)
This tutorial is only one potential method of making these
to look like the images we see, and it's the way I've done it with
the best results. I've also made it without the canvas stiffening,
just sewinging the ruffle to the linen band, but it was less sturdy.
It's definitely more work,
but the result was very pleasing to me. I've since found a better
way of doing it, but this one worked, and people have asked about
it, so here it is.

What you
need:
All you need is thread, a needle,
pins, scissors,ruler, pen or pencils, a long strip of linen the
circumfrence of your head plus about 1.5cm overlap, a strip of canvas
or aida cloth the circumfrence of your head plus 1cm overlap for
sewing together.
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Step 1
You will need to decide how high you want your fillet to
be.
Images in manuscripts vary,
so gather your supplies.
If you're not sure, a wide ruler can be a good guide.
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Step 2
Cut your canvas.
I made mine a ruler width
and 62 cm long, but I have a small head!
I've allowed a little
extra to fit a hairnet and hairpiece as well. 62cm was my
TOTAL of all of those combined. Again, I have a small head.
Mark it out with a pencil
and then cut to size.
This is what you will be
using as a base for the linen, and will provide a little bit of
stiffness.
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Step 3
Mark your linen to cover
the band. You'll need to make it twice the width of your
canvas PLUS enough to make a little hem on each end for
you to tuck under.
Make it as long as your
canvas PLUS 2cm. This will allow for some folding over.
I drew a dashed line to remind
myself to fold and not cut the middle. I also drew
2 solid lined where the hems will go.
Next, cut it out.
It should look like this
now.
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Step 4
Cut an enormously long
thin strip of linen and pin one side like the picture. I didn't
measure mine, sorry, but it was well over a metre. Definitely
double my head width at least.
This one was about a ruler
width to start with as it gets less wide with the hem on one side
and the gathering on the other.
I could have used a salvedge
and not hemmed, but I've found that the extra thickness of the
hem makes the ruffle a bit more ruffley.
It's definitely more work
and time consuming, but worth it.
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Step 5
Here's the ruffle with the
hem sewn down.
You can use a hemming stitch
or a running stitch. It really doesn't matter, but I've found
that smaller stitches hold the hem together and are less
likely to unravel when it's drawn together for the frill.
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Step 6
On the opposite side of the
hem, do a line of running stitch (that's the one that's
just in and out) in reasonably large stitches.
If the stitches are too
close, you won't get a nice ruffle, and if they're too
far apart, it won't ruffle enough.
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Step 7
Pull the thread tighter and
space out the ruffles.
When you're happy with the
pleating, pin the linen to one side of the canvas.
I find it easier to pin along
the pleats rather than across the pleats as it holds them in place
a bit better.
It should look a bit like
this.
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Step 8
Here's another picture showing
the ruffle pinned to the canvas.
I'm pinning it to the canvas
base, NOT the other linen strip.
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Step 9
Now you've pinned the ruffle,
sew another running stitch or backstitch for extra
sturdiness if you wish.
Sew the entire length down
and you can remove the pins.
It will look like this.
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Step 10
What I did to make life easier
later, is to fold the ruffle upwards and then sew it in place.
This step may be completely
unnecessary, but I personally found that if the ruffle is really
secure and upright, it's easier than trying to hold it upright
and sew the linen to the canvas at the same time.
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Step 11
You now have a ruffle made
of linen, free-standing and attached to a band of canvas.
It should look a bit like
this.
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Step 12
This is the back view.
It's a bit messy and very
uninspiring, but don't worry. We are about to cover the canvas
with our folded linen strip which we cut out at the start.
At this point, I sew the
two ends together to make a circle.
Any kind of stitch is fine.
Whatever works for you.
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Step 13
Sewn into a circle, it should
look something like this.
Just make sure you test
the size on your head again and remember, you will probably
have a hairnet and possibly a hairpiece underneath, so allow for
those things.
Already you can see what
it's going to look like.
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Step 14
What I've done here is folded
the linen head strip in the middle, and then folded and ironed
one of the hems down so it will be easy to sew.
What I didn't photograph
is sewing the two ends of the linen together. I did that BEFORE
I sewed the linen strip to the fillet.
The ironed part of
the head linen goes to the top, where the ruffle is. I
recommend doing the BACK side of the ruffle first.
Pinning the linen is extremely
important or it will wriggle around and you'll be extremely sad.
You can sew right through
the canvas and linen together.
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Step 15
Here's another view.
I'm sewing the INSIDE of
the fillet part, but it looks like the outside because I've
turned it inside out to sew.
You can see on the frill
that I'm sewing the BACK of the frill first.
Once you've sewn the back,
turn your fillet inside out.
Now you're ready to do the
outside.
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Step 16
I didn't take many photos
at this point because I was sewing, but essentially, you're going
to repeat the same thing on the other side which is the FRONT
or outside of the fillet circle part.
You won't need to pin the
bottom, as it will be held fast from the other side, but it really
is important to fold the entire length of the linen
and pin before you start to sew. Tuck the hem part over
as you fold and pin, pin, pin!
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The
end result!
I'm pretty pleased with this.
The ruffle stands up quite
well as it's attached to the canvas, and the top of the ruffle is
reasonably ruffled as it's hemmed.
Hopefully, you'll be able to
tailor this tutorial to your own needs and pick out the bits which
work for you.
You might like to sew the ruffle
directly onto the linen band and leave the canvas out altogether
which will work quite will too.
I found it didn't keep it's
stiffness as well when I pinned other things to it, but it would
depend on the thickness of your linen too!
Happy sewing!

Copyright
© Rosalie Gilbert
All text & photographs within this site are the property of Rosalie
Gilbert unless stated.
Art & artifact images remain the property of the owner.
Images and text may not be copied and used without permission.
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